ShenZhen Joeben Diamond Cutting Tools Co,.Ltd
ShenZhen Joeben Diamond Cutting Tools Co,.Ltd build a world-class quality cutting tool brand
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overview
Performance characteristics of diamond cutting tools
High hardness and wear resistance: natural diamond is the hardest substance that has been found in nature. Diamond has very high wear resistance, processing high hardness materials, diamond tool life for carbide tool lO ~ 100 times, even up to several hundred times.
2 Has a very low friction coefficient: the friction coefficient between diamond and some non-ferrous metals is lower than other tools, the friction coefficient is low, the deformation is small during processing, and the cutting force can be reduced.
③ The cutting edge is very sharp: the cutting edge of the diamond tool can be ground very sharp, and the natural single crystal diamond tool can be as high as 0.002 ~ 0.008μm, which can be ultra-thin cutting and ultra-precision machining.
④ It has high thermal conductivity: the thermal conductivity and thermal diffusivity of diamond are high, the cutting heat is easy to disperse, and the temperature of the cutting tool is low.
⑤ Has a low coefficient of thermal expansion: the coefficient of thermal expansion of diamond is several times smaller than carbide, and the change in tool size caused by cutting heat is very small, which is particularly important for precision and ultra-precision machining with high dimensional accuracy requirements.
[Tool selection] Reasonable selection and maintenance of tools, easy to play the efficiency of the use of tools, conducive to the number and length of use of tools, control costs, JOEBEN tools have the following suggestions:
1, according to the structure of the processed product, material and processing hardness selection of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3, the overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the workpiece position on the impact load.
4, using the tool pitch suitable for the process, so that there is not too much blade at the same time and workpiece mesh caused by vibration during cutting, on the other hand, in the milling of narrow workpiece or milling cavity to keep the blade and workpiece mesh.
5, try to use the feed amount of each blade, so that the cutting position can be obtained when the chip is thick, so as to reduce tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose the tool diameter suitable for the width of the workpiece.
7, choose the appropriate main declination Angle.
8. Place each tool in a regular and orderly manner.
9, follow the rules of tool maintenance and repair, and monitor the tool wear condition.
When processing hard brittle and hard ductile workpieces with superhard abrasive, its consumption is very small, can directly carry out high-speed roughing to fine processing of heat treated materials below 50 degrees, reduce the number of tool changes, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the processing accuracy of the workpiece, but also can ensure the machining accuracy of the workpiece. And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine high-hardness diamond material, ensure high precision, effective cutting burrs, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.
| MCD Recommended Cutting Condition | |||
| Work piece | Cutting Speed | Depth of Cut | Feed Rate |
| (m/min) | (mm) | (mm/rev) | |
| Aluminum(5~8% SI ) | 350~1600 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(8~12% SI ) | 350~1300 | 0.05~2.50 | 0.10~0.40 |
| Aluminum(14~18% SI ) | 160~800 | 0.05~2.50 | 0.05~0.25 |
| Copper | 350~1000 | 0.15~2.50 | 0.05~0.20 |
| Sintered Carbid | 15~25 | 0.05~0.60 | 0.10~0.20 |
| Glass Fiber | 100~800 | 0.15~0.50 | 0.03~0.25 |
| Carbon | 160~700 | 0.15~2.50 | 0.15~0.40 |
| High Aluminum | 70~250 | 0.05~1.50 | 0.03~0.15 |
| Ceramics | |||
| Wood | 1000-2500 | 0.2~5.0 | 010~0.50 |
| Grade | Work-piece material | Hardness | V(m/min) | F(mm/rev) | Ap(mm) |
| CBN | Gray cast iron | HB170-300 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
| Nodular cast iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-0.5 | |
| Alloyed cast iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-0.5 | |
| Fe-based P/M | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
| Hardened steels | HRC55-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
| Heat-resistant alloys | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
| PCD | AI and AI alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
| Non-mentals Cemented | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
| Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
| Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
| Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
| Type | PCD/ MCD/ ND/ CVD/ CBN |
| Features | No burs, high precision, good surface effects and high cutting efficiency and long work time |
| Advantages | Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first |
| Brand | Joeben |
| Welcome and congratulations!You found us a professional factory! | |
| Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
| 2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
| 3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
| 4. HS Code reference for you to control everything:8207709000. | |
| 5. Mixed size and types in one batch available. | |
| 6. For distributor,we can label your brands on cutters and plastic box. | |
| Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
| 2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
| MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
| OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
| Samples Service | 1. Some items free samples for you. |
| 2. Free samples but pay shipping cost. | |
| 3. Lowest shiping fee for you to choose. | |
| 4. Order to us,sample fee will be refund to you. | |
| 5. Become our VIP clients,free samples for you! | |
| 6.OEM samples are hot welcome. | |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION: