ShenZhen Joeben Diamond Cutting Tools Co,.Ltd
ShenZhen Joeben Diamond Cutting Tools Co,.Ltd build a world-class quality cutting tool brand
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overview
Application scope of natural diamond milling cutter: hardware parts; Auto parts; Surface treatment; Craft products; Fine carving; Copper batch flower; Mobile phone metal keys; Mobile phone case; Digital shell; Metal highlight batch flower; Watch surface, word nail; The case reflects the knife; Nameplate, sign highlight batch flower; Car CD pattern; Car colorful pattern; Car sun pattern; Aluminum products highlight; Electrical shell batch flower; Electrical panel; Vehicle panel; Computer peripherals; Transparent computer case; Acrylic polishing; Compression (plexiglass) highlight (polishing) chamfer; A lens; Windows; Motor rectifier fine car, etc. Mainly used for all kinds of metals, gold, silver, copper, aluminum alloy, zinc alloy and non-metallic materials, acrylic, PVC, PC, plastic and other materials of high light chamfering and straight edge mark light cutting, cutting surface bright mirror highlight effect, long service life. According to the requirements of customized tool tip diamond width, Angle, material, tool bar size. R Angle arc can be controlled in 0.02-0.05, chamfering knife commonly used specifications in 45°, 75°, 78°, diamond width is 3.0* 3.0mm.
Processing features: strong stability, specular highlight, smooth chip, reduce cutting resistance, improve processing efficiency and tool life.
Cutting tool can be repeatedly grinding several times: cutting tool raw materials using industry standards screening, to ensure that the quality of the tool in the appearance of wear, no need to change the tool, our company provides grinding services, after our company grinding the tool, restore the cutting quality of the past, effectively save the processing cost.
Single crystal diamond tool brittleness is large, the blade is very sharp, when the impact is easy to produce collapse edge, so as far as possible in the balance, no vibration of the working conditions to use, but also should be as far as possible to improve the rigidity of the workpiece and tool and the rigidity of the whole system, increase its seismic capacity, cutting dosage below more than 0.05mm is appropriate.
High cutting speed can reduce the cutting force, while low cutting speed can increase the cutting force, thus accelerating the tool collapse failure. Therefore, the cutting speed should not be too low when using single crystal diamond tool.
Avoid contact between the single crystal diamond tool and the workpiece or other hard objects in the static state, so as to prevent injury to the cutting edge and avoid shutdown when the tool does not leave the workpiece
Diamond knife blade is easy to damage, when the blade does not work with rubber or plastic cap to protect the blade and put in a separate knife box for storage, before each use with alcohol to clean the blade before working
Maintain the environment and machine performance stability, personnel operating proficiency, etc., have an impact on the life of the tool.
PCD diamond Tool: Natural diamond is expensive, diamond is widely used in cutting or polycrystalline diamond (PCD), since the early 1970s, the use of high temperature and high pressure synthesis technology to prepare polycrystalline diamond (PCD blade, referred to as the successful development of polycrystalline diamond, In many cases, natural diamond tools have been replaced by synthetic polycrystalline diamond. PCD raw material source is rich, its price is only tens of one to one tenth of natural diamond. PCD tool can not grind out extremely sharp edge, processing workpiece surface quality is not as good as natural for non-ferrous metal and non-metallic fine cutting, it is difficult to achieve ultra-precision mirror cutting.
Diamond Tool Re-lapping / Polishing/Re-shaping
We supply service for re-lapping and polishing the diamond tools to increase tool life and performance. The tools can be re-polished about 60-70 times.We have more than 150 trained technicians who can offer fast re-polishing service for diamonds tools.For more details,please contact our sales.
[Tool selection] Reasonable selection and maintenance of tools to facilitate the use of tools efficiency, conducive to the use of tools times and duration, cost control, JOEBEN tool has the following suggestions:
1, according to the structure of the processed product, material and processing hardness of the appropriate tool type.
2, check the power and stiffness of the machine tool, so that the required tool diameter can be used on the machine tool.
3. The overhang of the tool on the spindle should be as short as possible to reduce the impact of the tool axis and the position of the workpiece on the impact load.
4, the use of suitable for the process of tool pitch, so that when cutting without too much blade and workpiece meshing caused by vibration, on the other hand, in milling narrow workpiece or milling cavity to keep the blade and workpiece meshing.
5, try to use the feed per blade, so as to obtain the cutting position when the chip is thick, so as to reduce the tool wear. The indexable blade with positive front Angle groove is used to obtain smooth cutting power.
6, choose suitable for the workpiece width of the tool diameter.
7, choose the appropriate main deflection Angle.
8. Place each tool in a regular and orderly manner.
9. Follow the rules of tool maintenance and repair, and monitor tool wear condition.
With super hard abrasive processing hard brittle and hard toughness difficult processing workpiece, its consumption is very small, heat treatment materials below 50 degrees directly high-speed rough processing to fine processing, reduce the number of tool change, save the production time, stable and reliable, fast chip removal, and can maintain its sharpness and abrasive shape for a long time, not only can ensure the machining accuracy of the workpiece, And greatly improve the processing efficiency, while solving the problem of environmental pollution. Ultra-fine and high hardness diamond material, to ensure high precision, effective cutting burr, U-shaped groove design at the blade, large front Angle, effectively reduce cutting resistance, convenient and smooth chip removal, improve work efficiency. Welcome to Joben.
| Grade | Work-piece material | Hardness | V(m/min) | F(mm/rev) | Ap(mm) |
| CBN | Gray cast iron | HB170-300 | 500-1500 | 0.1-0.4 | 0.1-1.5 |
| Nodular cast iron | HB240-300 | 200-400 | 0.1-0.4 | 0.1-0.5 | |
| Alloyed cast iron | HB240-300 | 150-300 | 0.05-0.4 | 0.1-0.5 | |
| Fe-based P/M | HRC45-50 | 50-150 | 0.05-0.4 | 0.05-0.5 | |
| Hardened steels | HRC55-65 | 80-200 | 0.05-0.2 | 0.05-0.2 | |
| Heat-resistant alloys | 50-200 | 0.05-0.2 | 0.05-0.2 | ||
| PCD | AI and AI alloys | 200-3000 | 0.05-0.5 | 0.05-1.0 | |
| Non-mentals Cemented | 100-500 | 0.05-0.5 | 0.05-1.0 | ||
| Carbide | 20-30 | 0.05-0.2 | 0.05-0.2 |
| Product Name | PCD/CBN/MCD/ND Inserts High Quality Diamond Inserts |
| Suitable Material | Gold/Silve/Aluminum/Brass/Acrylic/Plastic/PVC/MDF/Steel |
| Type | PCD/ MCD/ ND/ CVD/ CBN |
| Features | No burs, high precision, good surface effects and high cutting efficiency and long work time |
| Advantages | Factory direct sales, short delivery time; non-standard customization, quality assurance; attentive service, customer first |
| Brand | Joeben |
| Welcome and congratulations!You found us a professional factory! | |
| Size & Design | 1.We not only supply all kinds of high quality solid carbide turning tool ,but also different types of Drill Bits,Reamers,Tool Holders,Cutter Heads,Saw Blades and Milling cutter,There are diamond grinding wheel, diamond dressing tools and hardness head. |
| 2. We have 0.02mm-25mm different diameter and 38mm-150mm length Milling Cutters for your winner market.HRC45/55/60/65 ,1-6 flutes for you to choose. | |
| 3.OEM:Special Cutters Customized acceptable!Coated OEM also.We can produceaccording to your drawing,too.Or the hot deisgned recommend to you. | |
| 4. HS Code reference for you to control everything:8207709000. | |
| 5. Mixed size and types in one batch available. | |
| 6. For distributor,we can label your brands on cutters and plastic box. | |
| Plating | 1. We accept Mix coated in the same model number, Also one batch with different coating and types. |
| 2. AlTiN,TiAlN,TiSiN,TiN,DLC,NANO for you to choose to win your competitors! | |
| MOQ (Small Qty ) | 5-10-500-1000-5000-10000 pcs all are welcome. 5 pieces per order is MOQ. |
| OEM One-Step Packing | We package all our goods carefully.We also accept your packing design OEM packing it for your control. |
| Samples Service | 1. Some items free samples for you. |
| 2. Free samples but pay shipping cost. | |
| 3. Lowest shiping fee for you to choose. | |
| 4. Order to us,sample fee will be refund to you. | |
| 5. Become our VIP clients,free samples for you! | |
| 6.OEM samples are hot welcome. | |
Q:Are you Manufacture?
A:Yes, we are manufacture. we produce our “JOEBEN “brand tools for gurantee the quality.
We also trading related tools for customers because we are in these field over 10 years, we are very familiar Chinese market tools. we usually help our customer choose the best suitable related tools for them.
Q: What is your delivery time?
A: Most of models are ex-stock, if out of stock,there usually need about 3-5 days or 7-10 days.
Q: Can you produce non-standard tools?
A: Yes, we can produce non-standard tools as per your drawing.
We also can design tools for you as per your usage requirement
Q:What is your advantages?
A: We are factory who produce our own brand “JOEBEN” tools, we must gurantee our brand quality. Also, we have factory price and fast delivery.
Our advantage:
ATTACTION: